The Struggle of Securing Cartons
Shipping products in cartons comes with the constant struggle of keeping those boxes closed and secure during transit. It’s incredibly frustrating when cartons pop open, resulting in damaged goods or products falling out of the packaging entirely.
The Problem of Cartons Coming Open
There are a few key reasons cartons may open up during shipping:
- Using the wrong type of sealing tape – Some budget tapes lack the adhesive strength needed to hold carton flaps together under pressure.
- Applying tape incorrectly – Tape should fully seal the center seam and extend at least 2 inches onto each side panel.
- Overstuffed cartons – Trying to cram too many items into a box puts strain on the seams.
- Poor box construction – Cartons made from thin cardboard or that have worn down from reuse are prone to splitting.
The Hassles and Headaches of Resealing
Once cartons open up, it creates a huge hassle:
- Time wasted re-sealing – Workers have to take the time to re-tape every box that comes open.
- Higher labor costs – You are paying extra wages for the time spent re-sealing.
- Delayed shipments – If tape fails during transit, shipments get held up.
- Damaged goods – Whenever a carton opens, products are exposed and can get broken or tarnished.
- Unprofessional image – Broken open boxes make a poor impression on customers.
The Need for Reliable, Heavy Duty Tape
Re-sealing cartons not only takes time but also money. The best way to avoid the hassle is to invest in a heavy duty sealing tape designed for your specific type of packages. Here are key features to look for:
| Feature | Description |
|---|---|
| Adhesive strength | The stickiness and holding power to resist box movement and shock during shipping. |
| Thickness | Thicker tapes better withstand impacts and abrasion. |
| Backing material | Vinyl, polypropylene and filament tapes have the highest strength. |
Taking time upfront to find the right sealing tape for your packages will save you endless hassles down the road. Invest in a high tack tape with backing thickness of at least 2 mil for regular cartons or 3 mil for heavier packages.
Securing cartons doesn’t have to be a struggle. With reliable sealing tapes designed for your specific type of packages, you can ship confidently knowing your boxes will arrive intact.
The Problem of Cartons Coming Open During Shipping
It's a common frustration for many ecommerce sellers and shippers - you carefully pack and seal your cartons, only to have some arrive at their destination split open. Cartons coming open during transit is a huge headache that causes product damage, delays, and unhappy customers.
What Causes Cartons to Open?
There are a few key factors that cause cartons to fail during shipping:
- Weak box construction - Old, worn out boxes or those made from thin cardboard have little durability.
- Overstuffed packages - Trying to cram too many items or overfilling with padding puts strain on the seams and corners.
- Inadequate sealing - Tape not applied correctly or the use of low tack budget tapes that lack holding power.
- Shock and vibration - Boxes are jostled around during handling and transport, stressing the seals.
Real-World Examples of Shipping Carton Failure
Here are some real life instances of poorly sealed boxes coming open during transit:
- A 50 lb box of books was sealed along only one seam rather than taping all seams and edges. The other untaped seams split from the weight.
- Glassware was packed very tightly to prevent shifting. The overstuffed box burst along the corners and sides.
- Electronics shipped in old boxes that had weakened from multiple uses. The worn flaps and seams couldn't withstand more shipments.
How Open Cartons Impact Logistics
When cartons open up during shipping, it creates a ripple effect of hassles and costs:
- Products get damaged - When seals fail, items can fall out or get crushed.
- Shipments delayed - Open boxes may need repackaging which holds up delivery.
- Labor costs rise - Employees have to spend extra time re-sealing and repacking problem boxes.
- Customer dissatisfaction - Receiving a damaged order damages customer trust.
| Issue | Example Scenario | Business Impact |
|---|---|---|
| Products get damaged | A carton of retail clothing splits open. Items fall out and get dirty or wrinkled. | Products may have to be reordered or reimbursements paid out. Profits lost. |
| Shipments delayed | A 40 lb box of auto parts breaks open at a distribution center. It has to be re-packed and re-sealed before continuing to destination. | Delayed order delivery hurts customer service reputation. Potential late delivery fees. |
Solutions for Securing Cartons
Here are some best practices for sealing cartons that will prevent breakage and split seams during shipping:
- Use new, sturdy boxes rated for package weight.
- Allow 2 inches of space around contents to prevent overstuffing.
- Tape all seams and corners with 2-3 inch wide heavy duty sealing tape.
- Extend tape at least 2 inches onto each adjoining side.
- Use high tack adhesive tapes rated for 50+ lbs/inch adhesion.
- Reinforce seams on heavy boxes with 2” wide filament tape.
Taking steps to properly seal shipping cartons will help ensure packages stay closed and protected throughout the shipping journey.
The Hassle of Re-taping Boxes That Have Opened
One of the biggest headaches in logistics is dealing with cartons that have opened up during shipping and handling. Having to stop and re-tape boxes results in wasted time and money across the supply chain.
Causes of Cartons Opening Up
There are a few key reasons boxes may split open during transit:
- Weak box construction - Old or damaged boxes have reduced durability.
- Insufficient sealing - Tape not applied thoroughly to all seams and edges.
- Using low-quality tape - Budget tapes lack the adhesion to hold up.
- Overstuffed packages - Contents exerting too much pressure on box seams.
- Poor handling - Drops, impacts, crushing that stresses the box.
The Compounding Costs of Re-sealing
Having to re-tape cartons that have opened ends up costing significantly in multiple areas:
- Labor - Employees have to stop workflows and spend unproductive time retaping.
- Materials - More tape and new boxes must be used to repackage compromised cartons.
- Operational Expenses - Facility costs run higher from extended use for reworking.
- Transportation - Resealing cartons can cause shipment delays.
- Value Loss - Open boxes increase chances of product damage or loss.
Secondary Impacts of Compromised Packaging
Aside from the wasted time and materials, open cartons can create other knock-on issues:
- Damaged goods - When seals fail, products are exposed to breakage and dirt.
- Slower logistics - Open boxes may need assessing and reworking, delaying flow.
- Degraded customer service - Late/damaged orders from compromised packaging.
- Regulatory fines - Health and safety violations if contents spill.
Solutions for Reliable Carton Sealing
Re-taping cartons always takes time and eats into profit margins. Some best practices to prevent box opening:
- Use new, sturdy corrugated boxes able to withstand shipping forces.
- Select tapes with adhesives strong enough for box weight - minimum 50 lbs./in adhesion.
- Thoroughly seal all seams and edges with 2-3” wide tape.
- Extend tape at least 4” onto adjoining sides.
- Reinforce seam intersections with filament reinforced tape.
- Avoid overstuffing boxes - leave 1-2” of space around contents.
Taking steps to properly seal cartons right the first time saves endless hassles down the supply chain. Investing in quality packaging and tapes optimizes logistics and avoids wasted time reworking open boxes.
The Need for Strong, Durable Sealing Tape
Securing cartons with inferior sealing tape that fails results in products damaged in transit, delayed shipments, and frustrated customers. Investing in quality tapes designed to hold up to the rigors of shipping is essential.
Sealing Tape Issues That Compromise Packaging
Several common sealing tape problems lead to carton failure:
- Low adhesion – Tape doesn’t bond well to the box surface
- Easy tear – Tape splits apart when stressed
- Poor aging – Adhesive wears out over time
- Low tensile strength – Tape lacks resistance to stretching
These deficiencies allow sealed boxes to still open up during handling and transit.
Consequences of Using Sub-Par Tape
Here are real-world examples of what happens when low quality tape is used:
- A shipment of wine bottles arrived with several cartons opened and broken bottles. The off-brand tape lacked the adhesion to hold the heavy load.
- Books shipped in cartons arrived water damaged when seams taped with lightweight tape failed in humid transit conditions.
- Electronics were severely damaged when budget tape didn’t withstand bouncing and impacts in a small parcel shipment.
| Issue with Weak Tape | Business Impact |
|---|---|
| Products damaged in transit | Loss of inventory value, costs to replace |
| Angry, dissatisfied customers | High return rates, negative reviews |
| Higher operating expenses | Labor for re-packaging, material costs |
Key Attributes of Industrial-Grade Tape
Here are must-have features in a heavy duty sealing tape:
- High adhesion – Minimum 60 oz/in adhesion to resist box movement
- Low elongation – Less than 100% to avoid stretching under load
- Good aging qualities – Adhesive won't dry out over 6-12 months
- Durability – Withstands scuffing, abrasion
- Flexible backing - Vinyl or polypropylene backing resists tears
With heavy duty industrial tape designed for sealing performance, packages will arrive intact without contents shifting or boxes bursting open.
Sealing Tape Guidance by Package Weight
Match tape grades to your typical package weights:
- Light boxes under 30 lbs – Minimum 60 lb./in adhesion rating
- Moderate boxes around 50 lbs – Minimum 80 lb./in adhesion rating
- Heavy boxes over 80 lbs – Minimum 100 lb./in adhesion rating
Investing in sealing tape engineered for durability provides reliable closures box after box. Protect your shipments and your business with industrial grade carton sealing tape.
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Save Time and Money with the Right Carton Tape
Sealing cartons with subpar tape that fails results in big headaches and costs for any business involved in shipping products. The right carton sealing tape saves you time and money in several key ways.
Reduce Time Spent Re-Sealing Failed Packages
Cheap tapes mean your team spends tedious hours re-sealing boxes that have split open in transit. Industrial grade carton tape engineered for maximum adhesion and holding power keeps your seals intact shipment after shipment.
- Avoid wasted time re-taping failed seals
- Speed up production lines without tape-related stoppages
- Reduce employee overtime for rework
Avoid Extra Costs from Damaged Products
When inferior tape fails, cartons split open and contents spill out or get crushed. This product damage from compromised packaging results in major additional costs:
- Replacing inventory damaged beyond sale
- Refunding orders due to damaged items
- Eating shipping costs on replacement items
A quality taping solution keeps boxes sealed during handling and prevents costly product damage.
Select a High Performance Carton Tape
Look for these key characteristics in your sealing tapes:
- Adhesion strength - Minimum 60 ounces per inch to resist box movement
- Holding power - Maintains stickiness in varying temperature and humidity
- Shear strength - Withstands stress forces trying to slide it off surfaces
- Backing thickness - Minimum 2 mil for regular cartons, 3+ mil for heavy packages
Calculate the Total Costs of Tape Failure
| Issue | Cost Impact |
|---|---|
| Labor for re-taping | Employee time spent repairing failed seals |
| Production downtime | Lost output from tape-related stoppages |
| Damaged products | Refunds, replacements, disposal |
Factor in the complete costs of unsuitable sealing tape. Purchasing quality tape designed for durability saves you exponential amounts downstream.
How You Can Reduce Time Spent Re-sealing Boxes
Having to stop and re-tape cartons that have split open during shipping eats into productivity and profits. Here are tips to prevent box failure so you spend less time on rework.
Use New, Sturdy Boxes
Old, damaged boxes have little structural integrity. Only use boxes in new or like-new condition:
- Inspect for split seams, crushed corners or perforations
- Drop test boxes and reject any that seem weakened
- Select boxes rated for the weight of contents
Choose a High Adhesion Tape
A quality packaging tape is key. Look for these ideal tape properties:
- Adhesion of at least 60 ounces per inch
- Backing thickness of 2 mil for regular boxes, 3+ for heavier ones
- Coated with a high tack adhesive
- Moisture and UV resistant
Fully Seal All Box Seams
Proper tape application prevents seal failure:
- Completely seal the center seam along the box's length
- Tape across all edges and corners
- Apply tape evenly with no gaps, wrinkles or bubbles
- Use 2-3” wide tape for maximum bonding area
Extend Tape Past Seam Intersections
This provides crucial reinforcement where forces concentrate:
- Continue tape at least 2-4 inches past any adjoining seams
- Overlap tape strips for enhanced strength at intersections
- Add filament reinforced seam tape for heavy boxes
Avoid Overstuffing Boxes
Overfilled cartons put excessive stress on seams. Leave some interior space:
- Packages should rattle slightly when shaken
- Only fill boxes to about 95% capacity
- Use adequate interior padding to stabilize contents
Quality materials, proper sealing methods, and controlled contents optimize package integrity. Invest time upfront to tape cartons meticulously so you don’t waste time re-sealing down the line.
Finding Deals on Carton Sealing Tape with Amazon Prime
Amazon Prime provides fast, free shipping on millions of products, making it a convenient option for supplying your business with carton sealing tape. Here are some tips for utilizing Prime to get sealing tape you need at a great value:
Compare Tape Prices
Amazon offers a wide selection of carton sealing tapes from top brands. Use the Amazon search bar to find and compare prices on tapes in different materials, thicknesses, and adhesion levels. Narrow your search by any specifications you require.
Find Bulk Quantity Deals
For high volume tape users, buying carton sealing tape in bulk packs can provide significant cost savings. Search for options to purchase multiple rolls or cases of tape at a discounted bulk rate.
Use Amazon coupons and promotions
Check for any coupons or promotions that can help you save on carton tapes. Amazon often offers percentage discounts or dollars off certain brands or purchase amounts.
Check vendor central sales
If purchasing from a specific tape brand, visit their Amazon vendor page to see if they are offering any direct discounts or sales through their store.
With its low prices and fast shipping, Amazon Prime can be a convenient option for supplying your business with effective carton sealing tapes. Just remember to compare options and utilize available deals to maximize the savings.
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