Tried WD40 and filing the screws - perhaps the black paint made it too difficult to get the screws in all the way, or one end of the #2 bar was a tad to small for the screw. Left metal shavings on the work bench when done. Zip tied the arbor to the opening of our fence for stability. Assembled using the narrow,, taller option and it is 84" tall, not 7'6" (90"). Was planning to push the lower bars into the ground for stability, but it would have made the opening too short for the 6'7" members of our family to get through without feeling they have to duck under.
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