We've been using Honest Co. diapers for our 15 month old twins since birth and we've never had a problem. When we went to a size 4, they both got severe diaper rash, with several layers of skin peeling off. We made sure it didn't come from another source like wet wipes (also Honest Co.), diaper rash cream, etc. Those diapers are definitely the culprit. We're not sure if there's anything different about size 4, if it's counterfeit or if there's an issue with the specific batch, but this rash was so severe that we can't risk using it again and subjecting our children to this misery again. Interestingly, Honest Co. has worked great for us so far. Anyway, I've seen a few other reviews on diaper rash so it looks like it's an issue for others as well.
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