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Innovative Industrial Bracket Designs Streamline Installation and Enhance Safety

Innovative Industrial Bracket Designs Streamline Installation and Enhance Safety

Common Types of Brackets and Their Uses

Brackets are used in a wide variety of applications to mount and support pipes, cables, conduit, solar panels, signs, and more. The most common bracket types include:

Pipe Brackets

Pipe brackets securely hold pipes in place and are used to support plumbing, HVAC, fire suppression, and industrial pipe systems. Common types include:

  • Clevis hangers - U-bolts that suspend pipes from overhead supports
  • Trapeze hangers - Horizontal bars that support multiple parallel pipes
  • Wall brackets - Secure pipes to vertical surfaces
  • Floor flange brackets - Anchor pipes to flooring surfaces

Conduit Brackets

Conduit brackets provide support and organize electrical conduit runs. Types include:

  • One-hole conduit straps - Loop straps for single conduit runs
  • Two-hole straps - Support multiple conduits with threaded rod hangers
  • Offset hangers - Allow flexible positioning of conduits
  • Conduit racks - Hold several conduits with a grid-like frame

Cable Tray Brackets

Cable tray brackets securely attach cable trays against ceilings, floors, and walls. Common styles include:

  • Center hung brackets - Suspend trays from overhead
  • Wall-mounted brackets - Hold trays against vertical surfaces
  • Low profile side-mount brackets - Keep trays tight to ceilings
  • Seismic sway bracing - Limit tray movement during earthquakes

Strut Channel Brackets

Strut channel brackets are used with slotted metal framing to create modular support systems. Types include:

  • 90° angle brackets - Connect channels at right angles
  • Flat plates - Join channels in straight runs
  • Gusset plates - Add strength at joints
  • Hanger rods - Suspend channels from overhead

Choosing the right brackets for the application is key for safety and performance. Consult manufacturers' load ratings and ensure all local building codes are met.

An Overview of Common Bracket Types

From commercial buildings to industrial facilities, brackets play a crucial role in structurally supporting and organizing pipe, conduit, cable trays, strut channels, and more. Some key bracket types include:

Pipe Brackets

Pipe brackets securely mount pipes to walls, floors, and ceilings. Some examples:

  • Clevis hangers - U-bolts that suspend pipes from structural overhead beams in factories or plants
  • Insulated pipe rolls - Support insulated piping while avoiding compression of insulation
  • Seismicbrackets - Limit lateral pipe movement during earthquakes per building codes

Conduit Brackets

Conduit brackets provide fixed points of attachment for electrical conduit:

  • Conduit straps - Loop-style, anchored to concrete ceilings in warehouses or garages
  • Offset hangers - Allow flexibility when routing conduits in tight spaces
  • Seismic sway bracing - Restrict conduit movement during seismic activity

Cable Tray Brackets

Cable tray brackets secure cable trays around facilities:

  • Side-mount brackets - Attach ladder-type cable trays under tables and desks
  • Center-hung trapeze hangers - Suspend wide trays containing many cables
  • Wall-mounted brackets - Hold vertical runs of wire basket cable trays

Strut Channel Brackets

Strut channel brackets create modular framing systems out of slotted metal channels:

  • 90° elbow brackets - Allow channels to turn corners in solar panel mounts
  • Variable angle brackets - Connect channels at non-90° angles
  • Beam clamps - Suspend channels from I-beams in factories

Choosing the optimal brackets for the expected structural, seismic, and thermal loads is key for safety and longevity.

How to Choose the Right Bracket for Your Application

Selecting the optimal industrial bracket involves considering factors like load weight, corrosion resistance, adjustability, and ease of installation. Some key considerations include:

Load Weight

Compare the bracket's weight rating to the combined weight of the objects being supported. For example:

  • Heavy duty pipe rolls for supporting cast iron plumbing
  • High strength conduit brackets for electrical rooms with many conduit runs

Material

Choose materials that can withstand the environmental conditions. Such as:

  • Stainless steel brackets for coastal facilities to resist corrosion
  • Galvanized steel for outdoor exposure to prevent rusting

Adjustability

Look for adjustable or variable brackets when flexibility in positioning is needed, like:

  • Slotted brackets allowing 50mm+ height adjustments
  • Ball joint conduit hangers for angling conduit runs

Ease of Installation

Opt for time-saving installation features, including:

  • Tool-less brackets with click-lock fasteners
  • One-hole brackets for quick ceiling anchoring
  • Pre-assembled seismic brace kits

Space Limitations

Factor in tight space constraints such as:

  • Low profile conduit straps where headroom is limited
  • 90° angle brackets to turn corners in tight areas

Also consider specialty needs like vibration damping, seismic ratings, and insulation thickness when selecting brackets. Partnering with an experienced bracket manufacturer can help navigate all the product options for your specific application.

Key Considerations When Choosing Industrial Brackets

Selecting the right heavy-duty brackets involves evaluating several critical factors that impact safety, performance, and installation.

Load Weight

Compare the bracket's weight/load rating against the total weight of objects being supported to ensure adequate strength. This includes:

  • Pipes filled with water or chemicals
  • Multiple conduits or cable trays
  • Additional forces like wind or seismic loads

A bracket rated for 50 lbs that is holding 100 lbs of pipe risks failing.

Corrosion Resistance

The bracket material must withstand the environmental conditions. Options include:

  • Stainless steel for wet, salty, or corrosive atmospheres
  • Powder-coated steel for humidity protection
  • Galvanized steel for outdoor installations

Adjustability

Adjustable brackets allow repositioning and angling of objects, providing flexibility for:

  • Limited space
  • Angled conduit bends
  • Fine-tuning installation alignment

Ease of Installation

Time-saving installation features include:

  • Tool-less, quick-connect brackets
  • Slots for easy height adjustments
  • Preassembled kits

Considering these key factors helps identify the optimal brackets for safely supporting infrastructure over the long-term.

Top Bracket Brands and Manufacturers

High quality brackets are critical for safely and securely mounting equipment. Some leading global manufacturers of industrial brackets include:

Anvil International

Anvil offers a full range of pipe hangers, conduit and cable tray fittings, seismic bracing, and more. Their products include:

  • Cushion clamps - Support insulated pipe without crushing insulation
  • Spring isolators - Reduce vibration transmission
  • Stainless steel U-bolts - Withstand corrosive environments

B-Line

B-Line provides cable tray, conduit, and pipe hanging solutions. Their brackets feature:

  • One-hole conduit straps - For quick installation
  • Double-nut strut channel Joiners - Allow for adjustment
  • Quiet pipe rolls - Reduce noise transmission

Cooper Industries

Cooper offers a range of functional, cost-effective brackets including:

  • Thermal pipe guides - Allow pipe movement during expansion/contraction
  • Insulated pipe shields - Prevent crushing of insulation
  • Adjustable beam clamps - Attach to I-beams for flexibility

Eaton

Eaton manufactures UL-listed and FM approved brackets engineered for safety:

  • All-thread rod hangers - Enable custom length adjustments
  • Retrofit kit for concrete - Adds anchoring points to existing slabs
  • Horizon strut fittings - Connect channels in multiple configurations

Partnering with top brands helps ensure brackets that meet required codes and specifications.

Leading Bracket Brands

When selecting industrial brackets, partnering with reputable manufacturers is key for quality and performance. Some of the top bracket brands include:

Anvil International

Anvil offers a full suite of pipe, conduit, strut, and cable tray hangers. Key products include:

  • Cushion clamps - Support insulated pipe without crushing
  • Galvanized U-bolts - Withstand outdoor conditions
  • Custom seismic bracing - Meet geographic seismic requirements

B-Line

B-Line manufactures cable tray, conduit, pipe, and equipment support products. Such as:

  • Strut channel joiners - Allow for flexible channel connections
  • Pipe roll isolation pads - Reduce noise transmission
  • Custom fabrication - For unique mounting needs

Cooper Industries

Cooper offers a range of cost-effective pipe roller, beam clamp, strut fittings and more. Products include:

  • Riser clamps - Meet seismic bracing codes
  • U-bolts - Inventory of commonly used sizes
  • Pipe alignment guides - Allow longitudinal movement

Eaton

Eaton manufactures heavy duty UL/FM approved fittings and brackets such as:

  • All thread rod kits - Enable custom suspend lengths
  • Conduit support channel - Optimized sizes to reduce costs
  • Grounding clamps - Meet safety standards

Leveraging top-tier bracket brands ensures products that meet building codes and application requirements.

New and Innovative Bracket Designs and Features

Bracket manufacturers are continuously improving designs to meet evolving installation challenges. Some newer innovations include:

Tool-less and One-Hole Brackets

These time-saving designs simplify installation:

  • Quick-lock conduit straps snap into place without tools
  • Single-bolt brackets use one concrete anchor for fast mounting

Seismic and Vibration Resistant

Advanced engineering controls motion:

  • Curved seismic strut braces flex to dissipate energy
  • Cushioned pipe rolls dampen vibration transmission

Modular and Adjustable

Customizable designs provide flexibility:

  • Slotted strut channels allow variable nut positioning
  • Grippable conduit clamps slide along the conduit for precision spacing

High Strength Materials

Robust materials support heavy loads:

  • Thick extruded aluminum for structural cable tray runs
  • Stainless steel conduit straps withstand corrosion

Optimized Sizes

Strategic sizing reduces wasted inventory:

  • Conduit brackets designed for 1/2" and 3/4" conduit trade sizes
  • Standardized strut channel lengths for common applications

New bracket technology provides increased installation efficiency, safety, and customization.

Based on the search results, it is not clear what the "most popular products" in the "Brackets" category are. However, we can identify some features that are commonly associated with brackets:

  • Brackets are used as fasteners or connectors to secure and hold two pieces or objects together.
  • Brackets can be made of metal and are used to support shelves, stabilize equipment, or modify and change the geometry of a blank.
  • Brackets can be used in various applications, including industrial hardware, DIY projects, and mathematical functions.
  • Brackets can support different types of materials, such as wood, metal, or plastic.
  • Brackets can come in different shapes and sizes, including round, square, curly, and angle brackets.
  • Brackets can be used with different types of software, such as text editors, to support features like code folding, extensibility, and autocompletion.
  • Overall, the features of brackets depend on their specific application and context.


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